As a key component of the electronically controlled air suspension system, the ECAS solenoid valve is widely used in various commercial vehicles and special vehicles. With the diversification of traffic environments and the cross-regional operation of vehicles in different geographical areas, higher requirements are placed on the climate adaptability of solenoid valves. Whether the solenoid valve can be applied to a variety of climatic conditions is directly related to the stability of the suspension system, the driving safety of the vehicle and the overall comfort.
In high-temperature climates, vehicle parts face problems such as thermal expansion, accelerated material aging and deformation of seals. For solenoid valves, their electrical components and internal sealing structures must have good heat resistance when they are in a high-temperature environment for a long time. For this reason, plastic and metal materials with heat-resistant properties are usually used in manufacturing to ensure that the valve body does not deform in a hot environment and the solenoid coil can maintain stable magnetic output under high-load operation. In addition, the selection of internal lubrication structure is also crucial. It should have the characteristics of high temperature resistance and non-volatile properties to reduce the impact of high-temperature environments on friction parts.
Low-temperature environments pose another challenge to solenoid valves. In cold climates, the flow rate of gas slows down, the lubrication performance decreases, and the material becomes brittle, which can easily cause the solenoid valve to be insensitive or stuck. Therefore, solenoid valves suitable for low-temperature areas usually use sealing materials with strong low-temperature flexibility, and antifreeze design is carried out on key parts to prevent ice from affecting the smooth flow of gas. Some solenoid valve products will even be equipped with a heating system to assist in ensuring their normal startup and switching in extremely cold environments.
Humidity and rainy and snowy climates will also affect the stable operation of solenoid valves. Moisture may enter the valve body, causing electrical short circuits or rust of metal parts. Therefore, the solenoid valve structure must have good sealing performance to prevent water vapor intrusion, and the shell should use anti-corrosion coatings or materials that are not easy to oxidize to improve durability in humid climates. In addition, to prevent aging of seals due to long-term exposure, solenoid valves are usually used with waterproof connectors and dust covers to extend their service life.
In arid areas with strong winds and sand, dust and particles can easily enter the interior of the equipment, causing the sensitivity of the solenoid valve to decrease, and even causing internal jamming. Therefore, solenoid valves with high requirements for climate adaptability are often equipped with dust-proof structures before leaving the factory, such as fine filters, dust caps, etc., to reduce the entry of impurities in the air. At the same time, the external structure of the valve body must be smooth and solid for easy cleaning and maintenance.
Marine climates with high humidity and high salinity can also affect the service life of solenoid valves. In such environments, materials must be resistant to salt spray corrosion to prevent the metal surface from weakening the structural strength due to electrochemical corrosion. For this reason, some solenoid valves use special plating or alloy materials to ensure stable functions during shipping or coastal areas.